220 Millard Ave. SW
Cokato, MN 55321 Mailing/Shipping:
260 Jenks Ave. SW
Cokato, MN 55321
- 320.286.2578 - Phone
- 320.286.2467 - Fax
The system design is ideal for welding:
Please view our product options below. Click the option for a larger image.
Ultra-Rigid Construction utilizing a tubular steel framework with leveling feet and linear guide shafts & bearings designed for precise tool alignment through decades of use.
Polymer Pass-Thru Conveyor System allows pass-through assembly of the battery components in the production line. Conveyor system is fully guarded end-to-end. Customer is responsible for further guarding of adjacent, supplied infeed/outfeed conveyor segments to fully comply with OSHA standards.
Fully Automatic Cycle/Start & Operation enables system to cycle without operator intervention based on part flow down the assembly line. System recognizes entry of batteries into the welder via power conveyor and automatically starts the welding cycle when the batteries are in the welding position.
Pneumatically Actuated In-Feed Diverter System controls quantity and rate of entry of pre-assembled battery components into the welding positions. Presence sensors verify battery components are properly staged in the in-feed area and enables actuation of diverter to allow components to continue into welding positions.
Pneumatically Actuated Locating Rail ensures precise location of battery components entering on the conveyor system. Presence sensor detects correct positioning of battery on conveyor stop block and enables actuation of locator rail to properly square battery in position for welding. Upon completion of welding, the locating rail and conveyor stop blocks retract allowing welded product to exit system on conveyor.
Digital Three-Zone Temperature Control via PLC with Heater Burnout Alarm ensures even heating and precise temperature control with temperature alarm limits. Burnout alarm halts operation of the machine in the event of platen heater failure.
Programmable Automatic Heat Platen Startup (Time/Date Based) saves production time as the machine can be user programmed to automatically initialize warm-up of heat platen before start of production.
Allen Bradley MicroLogix PLC with PanelView Plus 7 - 700 Color 6.5" Touch-Screen Graphical Display simplifies parameter input and allows the following to be displayed:
Multi-Level Passcode Protection limits parameter adjustment to qualifed personnel only.
10 Weld Program/Setup Memory allows storage for instant recall, minimizing tool change time.
External 120VAC Duplex Electrical Outlet allows user to easily connect small auxiliary equipment such as computers, printers, radios, etc.
Three Venturi 25.0 in/Hg (63.5cm/Hg) Vacuum Generator Systems designed to secure even the largest parts within the tooling. Vacuum Sensors on each circuit verifies presence of battery cover in tooling after part pick-up.
Front & Rear Hinged Access Panels with Safety Interlock Switches allow extensive access while providing maximum personnel protection.
Vented Roof Panel with Exhaust Fan evacuates airborne smoke and particulate from the interior enclosure.