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HA-0816

Horizontal Air/Pneumatic Hot Plate Welder

The HA-0816 is a horizontal heat platen orientation pneumatic motion controlled hot plate welding system capable of welding parts up to 8” x 16” (203mm x 406mm) or multiple smaller parts.  Customized variants of this model are available.

When compared with vertical platen systems, horizontal systems typically:

  • Are much better suited for part designs where internal components are loose inside one part half prior to welding.
  • Allow easier loading of both part halves together into lower tool (requires part-part alignment features) using automatic pick-up of upper part half by upper tool.
  • Allow the option of loading and unloading parts outside the machine (using optional power or manual lower tool carriage/drawer and automatic pick-up of upper part half).

Optional Features.

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Standard Features

Ultra-Rigid Construction utilizing a tubular steel framework with leveling feet and linear guide shafts & bearings designed for precise tool alignment through decades of use.

Digital Single-Zone Temperature Control via PLC with Heater Burnout Alarm ensures even heating and precise temperature control with temperature alarm limits. Burnout alarm halts operation of the machine in the event of platen heater failure.

Programmable Automatic Heat Platen Startup (Time/Date Based) saves production time as the machine can be user programmed to automatically initialize warm-up of heat platen before start of production.

Allen Bradley MicroLogix PLC with PanelView Plus 7 - 600 Color 5.7in Touch-Screen Graphical Display simplifies parameter input and allows the following to be displayed:

  • Melt, Weld (Seal), & Open Time Digital Control & Display
  • Resettable Parts Counter
  • Non-Resettable Total Machine Cycle Counter
  • Diagnostic Display
  • Machine Alarms (history storage of up to 99 alarms)

Multi-Level Passcode Protection limits parameter adjustment to qualified personnel only.

10 Weld Program/Setup Memory allows storage for instant recall, minimizing tool change time.

External 120VAC Duplex Electrical Outlet allows user to easily connect small auxiliary equipment such as computers, printers, radios, etc.

Dual Venturi 25.0 in/Hg (63.5cm/Hg) Vacuum Pump System designed to secure even the largest parts within the tooling.

Pneumatic Power Sliding Door with Zero Force Cycle Activation Switches provide optimum personnel protection while reducing operator fatigue.

Hinged Access Panels with Safety Interlock Switches allow extensive access while providing maximum personnel protection.

Vent Hood with Exhaust Fan evacuates airborne smoke and particulate from the operator location when welding at high temperatures without coatings.

Sequence of Operation

  • 1.Operator loads part halves into holding fixtures.
  • 2.Operator initiates cycle activation switches.
  • 3.Safety door closes.
  • 4.Part halves are automatically held with vacuum or mechanical grippers.
  • 5.Heat platen advances between part halves.
  • 6.Holding fixtures apply part halves to heat platen.
  • 7.Holding fixtures retract from heat platen.
  • 8.Heat platen retracts.
  • 9.Holding fixtures apply part halves together, welding parts together.
  • 10.One holding fixture releases its clamping mechanism.
  • 11.Holding fixtures open, retaining welded part(s) in one fixture.
  • 12.Safety door opens.
  • 13.Operator unloads welded part(s).