Cokato, Minnesota 55321
- 320.286.2578 - Phone
- 320.286.2467 - Fax
When compared to horizontal platen systems, vertical systems typically:
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Ultra-Rigid Stopless Construction utilizing tubular steel framework and linear guide shafts/bearings with Rack/Pinion alignment mechanism designed for extremely precise tool repeatability without measurable deflection through decades of use. The infrared platen carriage assembly is completely rigid.
100% Servo-Electric Motion Control enables unsurpassed weld repeatability, improved process control and optimal motion control by allowing user to program precise tool mounting platen positions, speeds and forces without need for mechanical hardstops within the tooling. Advantages:
Digital Two-Zone Infrared Energy Control via PLC with Emitter Burnout Alarm ensures even heating and precise energy control. Burnout alarm halts operation of the machine in the event of platen emitter failure.
Digital Incoming Line Voltage Monitor with Alarm Limits preventsoperation of equipment in the event of plant voltage rises/sags outsideof user-defined limits (affecting actual infrared energy output).
Allen Bradley CompactLogix Programmable Logic Controller (other controllers quoted upon request)
Allen Bradley PanelView 1000 Plus Color Touch-Screen User Interface simplifies parameter input and allows the following to be displayed:
Pendant Arm Mounted User Interface allows easy repositioning of interface panel to optimal location based on preference of user.
Multi-Level Passcode Protection limits parameter adjustment to qualified personnel only.
25 Weld Program/Setup Memory with Alpha-Numeric Program Naming allows storage for instant recall, minimizing tool change time.
External Ethernet Communication Port and 120 VAC Outlet allows bi-directional communication for interfacing between customer computer and PLC as well as detailed data output. Single 120VAC outlet allows user to easily connect small auxiliary equipment such as computers, printers, radios, etc.
1.0 HP, 1725 RPM, 25.0 in/Hg (0.75kW, 1725 RPM, 63.5cm/Hg) High Capacity Vacuum Pump System designed to secure even the largest parts within the tooling. Eliminates the need for separate venturi-vacuum systems for each tool.
Pneumatic Power Sliding Safety Door with Zero Force Cycle Activation Switch and Door Safety Tapeswitch provides optimum personnel protection while reducing operator fatigue.
Hinged Access Panels with Safety Interlock Switches allows extensive access while providing maximum personnel protection.
Vent Hood with Exhaust Fan evacuates airborne smoke from the operator location.
Interior Viewing Lights enhance visibility of the welding process for the operator.
Two English Language Manuals provides detailed documentation and instruction of installation, operation, setup, maintenance & troubleshooting procedures.
Maximum Infrared Platen Capacity: 14.0” D x 45.0” H (356mm x 1143mm)
Infrared Platen Carriage Stroke (back-front): 25.0” (635mm)
Infrared Platen Assembly Lateral Stroke (side-side): 0.0” (0.0mm)
Infrared Energy Control Range: 10% -
100% (in 1% increments)
Infrared Energy Control Steps: 5
Tool Mounting Platens: 15.5” D x 45.0” H (394mm x 1143mm)
Moving Tool Mounting Platens: Dual – Left & Right
Daylight Opening (between Tool Mounting Platens): 38.0” (965mm)
Tool Mounting Platen Stroke (ea): 14.0” (356mm)
Minimum Tool Mounting Platen Depth Adjustment: 0.001” (0.025mm)
Maximum Clamp Force: 1700 lbs (7.57kN)
Front Door Opening: 38.0” W x 71.0” H (965mm x 1803mm)
Machine Dimensions: 85.3” D x 149.0” W x 102.0” H (2167mm x 3785mm x 2591mm)
Weight: ~7500 lbs (3409kg)
Color: Forward Technology Two-Tone Gray (unless otherwise specified)
Electrical Requirements: 480 VAC, 3 Phase, 60 Hz
Pneumatic Requirements: 80 PSI, 0.5” ID (5.4 Bar, 13mm ID) Supply Line System includes Filter, Regulator & Lubricator
Warranty: Free from materials and workmanship defects for one year from delivery.